Case Studies
Heat-resistant ultrasonic transducers
Researchers at the Fraunhofer Institute have demonstrated special high-temperature piezo sensors can continuously monitor components that are as hot as 900°C. Potential applications include the detection of cracks and corrosion in hot power station components. [ + ]
Chocolate production relies on efficient and clean compressed air
When a German chocolate manufacturer needed to upgrade its compressed air station, it was clear that oil-free compressors should be used. [ + ]
Investment in next-gen crushing boosts plant safety and efficiency
Boral's Linwood quarry had a 30-year-old primary jaw crusher that was struggling to keep up with production demands, and tertiary crushers that were nearing the end of their effective service life. [ + ]
Redeveloped aquatic centre utilises EtherNet/IP
The recently redeveloped Ruth Everuss Aquatic Centre at Lidcombe in Sydney's west utilises industrial controllers and an EtherNet/IP network provided by Omron. [ + ]
Shelf-ready packing with speed and precision
When a leading food manufacturer upgraded its condiment production line it needed an end-of-line solution to take the bottles and pack them into a configuration suitable for supermarket shelves. [ + ]
Good teamwork: getting a safe hand from robots
Until now, heavy-duty robots have always been housed in separate work areas to safeguard workers. Researchers at Fraunhofer want to change that with a security concept and intelligent robot control that will enable people and robots to collaborate as a team. [ + ]
Conveying in the third dimension: RFID beats barcode
Barcodes and 2D codes can be problematic for automatic reading if there is a chance that they will become dirty or damaged. Swiss company Ferag AG has therefore chosen to use RFID technology in its innovative conveying solutions. [ + ]
FDA-approved alternative to stainless steel in geared motors
An anti-corrosion system for geared motors that goes far beyond the effectiveness of surface coatings to deliver a true alternative to stainless steel at a much lower cost has been released in Australia. [ + ]
Ethernet improves electricity supply quality
Ethernet line extenders enable existing cable infrastructure to be used to create a secure Ethernet-based network used for controlling electricity substations in the north-west of the UK. [ + ]
Visualising complex 3D data on any device
Until now, the visualisation of 3D data has lacked a standardised cross-platform method of viewing and has depended on extensive computing power to achieve it. [ + ]
High-quality compressed air for Malabar WWTP
As part of a process reliability and improvement project being undertaken at the Malabar Wastewater Treatment Plant in Sydney, an ageing compressed air system was recently upgraded. [ + ]
Maintaining a steady flow of water in China
Due to China's natural rainfall distribution it is necessary to move large amounts of water from the south of the country to the dryer north. A control system was required for a south-to-north water transfer project that would help ensure continuous and efficient transfer of water to hundreds of millions of people. [ + ]
Mobile robot colleagues on wheels increase productivity and worker safety
A high-mix, low-volume electronics manufacturer, through utilising collaborative robots, has optimised production by 20%, taking over monotonous and potentially hazardous tasks from employees now reallocated to more rewarding jobs. [ + ]
ABB robots support Australian homeware icon
Turnkey system reduces production costs for plastic homeware manufacturer. [ + ]
Foundry determines OEE performance indicators with RFID
By installing an ultrahigh-frequency industrial RFID system from Balluff onto the assembly line for heating boilers, WESO foundry has solved one of the most difficult problems for determining OEE key performance indicators. [ + ]
