Case Studies
A step change for better profitability
Siemens has been working with Ok Tedi Mining Limited since 2005 to improve operational performance. The latest project targets improvements in the drive train infrastructure. [ + ]
Pump that can move molten metal offers new energy conversion and storage technologies
Research conducted at Georgia Tech has demonstrated the possibility of pumping molten metal at over 1400°C using ceramic pump components, opening up new possibilities in high-temperature heat transfer and storage — a critical factor in efficient energy conversion. [ + ]
Plastic part inspection with a 5 s cycle time
Identifying process defects within plastic parts can be very challenging, and can only be achieved through deploying high-speed, precise machine vision systems. [ + ]
Adjustable multibeam antenna improves reliability of RFID systems
The Fraunhofer Institute for Integrated Circuits IIS has developed a multibeam antenna that can be integrated into existing systems and improve their reliability. [ + ]
Integrated approach to coal mine recommissioning delivers maximum benefit
A three-pronged approach to mine rehabilitation and recommissioning has paid handsome time, cost-efficiency and community dividends for Glencore as it brings its Integra coal mine in the Hunter Valley back into production. [ + ]
Namibia brewery reduces energy costs and improves sustainability
An integrated solution unlocks real-time visibility into utility usage across brewing, packaging and distribution for improved decision support. [ + ]
Line upgrade increases bottled water output by 3000 bottles/h
One of the largest producers of mineral water in France, Carola, is producing a lighter PET bottle and, in doing so, has also increased output speed by 3000 containers/h. [ + ]
Process automation worth its weight in gold
Modern pH sensors have significantly improved processes for Finnish gold miner Agnico Eagle. [ + ]
Helping the process industries find a way to Industry 4.0
As far as the process industries are concerned, the road to Industry 4.0 is still long. Fraunhofer researchers and engineers are working on interconnecting process systems so that they can be serviced and maintained predictively, by combining operating data with employees' knowledge. [ + ]
Winning solution for wastewater plant
A new water information management system has improved efficiency and productivity for a US wastewater treatment plant. [ + ]
Malt house retrofits 100 new drives
Traditionally, beer brewers used to prepare their own malt, but now specialised malt houses often handle this job for them. The processes in these facilities are largely automated and carried out with state-of-the-art equipment. [ + ]
Innovative crusher drives increased productivity at Brazilian quarry
A quarry has acheived increased productivity as well as increased uptime and 30% higher crusher wear liner life using the Metso cone crusher. [ + ]
Heat-resistant ultrasonic transducers
Researchers at the Fraunhofer Institute have demonstrated special high-temperature piezo sensors can continuously monitor components that are as hot as 900°C. Potential applications include the detection of cracks and corrosion in hot power station components. [ + ]
Chocolate production relies on efficient and clean compressed air
When a German chocolate manufacturer needed to upgrade its compressed air station, it was clear that oil-free compressors should be used. [ + ]
Investment in next-gen crushing boosts plant safety and efficiency
Boral's Linwood quarry had a 30-year-old primary jaw crusher that was struggling to keep up with production demands, and tertiary crushers that were nearing the end of their effective service life. [ + ]