NBE bulk bag filling process system

NBE has introduced a bulk bag filling process system that includes an automated pallet introduction, automated metering of material supply, NTEP-certified precision bag weighing and automated, filled-bag accumulation conveyors. It is designed to enable a single operator to process up to twenty 2000 kg bulk bags per hour or 40,823 kg of dry bulk material per hour.

NBE integrated automation uses a single, menu-driven HMI to centralise system-wide operations - including legacy, upstream material supply equipment. NBE integrated automation directs all equipment controls, communication, sensing, monitoring and data reporting using UL listed panels built by the company.

Process line optimisation begins immediately upon the introduction and staging of the first pallet. The cantilevered fill head/bag hanger carriage uses pneumatic actions to bring the fill head and rear bag hooks to well within the operator’s reach; no need for the operator to step or lean into the equipment. The 8 gpm hydraulic carriage easily and safely lifts bag capacities up to 2000 kg, far exceeding the lift speed and capacity of ball screw designs. The physical ergonomic design maintains optimal operator posture for safe and efficient operation. The NTEP-certified weigh systems provide valid, accurate and repeatable weighing of the bulk bags to an accuracy of ±0.01% of the 2000 kg bag weight. The NTEP-certified precision weighing improves total process efficiency by eliminating reworking of over- and under-filled bags and reducing material loss. The bag densification platform uses 3 g high-speed, low-intensity vibration to settle material in the bag to a dense, stable and safe load.