Single-ended and differential voltage measurement: choosing which method to apply — Part 1

Metromatics Pty Ltd

By Bruce Cyburt, Senior Design Engineer, Acromag, Inc.
Wednesday, 15 February, 2017

Adobestock 90549103

The difference between single-ended and differential voltage signal measurement is a subject that is not always fully understood. The focus of this article is to try to make the difference clearer and provide tips on achieving the best results.

Voltage is defined as a difference in electric potential between two points and is a measure of the potential for current flow in a conductor or circuit. You can measure voltage two ways: single-ended or differentially. Depending on your application, the integrity of your measurement system can depend greatly on which approach you choose.

This two-part article looks at important aspects of single-ended and differential voltage measurement, and offers some insight on why it might be better to choose one method over the other. It will also dispel some of the myths and misconceptions of voltage measurement and show how to correctly apply earth ground to these connections.

Single-ended input voltage measurement

A single-ended input measures the potential of one point with respect to a fixed common reference (signal return or a reference voltage offset from signal return). Its chief feature is two input connections with one of variable potential and one of a fixed potential. If the single-ended input has multiple channels, then each channel measures one potential with respect to signal return (Figure 1a), or a common fixed reference (Figure 1b).

Figure 1: Simplified multi-channel single-ended input.

Figure 1: Simplified multichannel single-ended input. For a larger image click here.

We are being careful to discern input Return from earth ground, as Return may or may not also connect to earth ground. In Figure 1b, we see that the low input or minus lead could be fixed to a common reference point other than measurement Return. That is, the single-ended input might reference to a ‘pseudo-ground’ or positive voltage offset from Return. This is often the case where a single-ended amplifier happens to be powered from a single positive supply, but is still able to convert negative input signals by positively biasing its fixed reference lead (some TC and RTD input circuits will do this, and also some single supply bipolar A/D converters).

Because a single-ended input measures the potential difference between one point and a common fixed reference, and because this common is a known reference generally shared with other channels, single-ended inputs save connectors and space. You can get twice as many single-ended input channels in the same space as for differential inputs. Single-ended inputs are also easier to install and analyse (only two connections are made). This measurement scheme works best applied to signals that share a common connection or return. It is, however, not appropriate where one of the two points of measure is not a signal return or common reference between channel circuitry. Likewise, it cannot be applied to separate outputs that do not share a common connection in any lead (unless their respective measuring inputs are separate and isolated).

One example of a single-ended input that you may be familiar with is that of most oscilloscopes — each scope channel measures voltages relative to a shared reference point, usually earth ground. Because single-ended inputs measure one potential relative to a fixed common reference, it is also important to keep the polarity of your single-ended input straight. Get this wrong, and you might inadvertently short your signal by flipping the polarity of your input (unless the input source is isolated). Contrast this to a differential input which is more forgiving, because both of its input connections can be offset from circuit common and the measurement of one point is made relative to the other, not to a common reference point.

A weakness of single-ended inputs is that although they can support more channels in less space than differential inputs, each input is more susceptible to noise coupled into the circuit, including noise coupled from a less-than-ideal common connection (single-ended inputs have little or no common mode rejection). Briefly, because a single-ended measurement is taken as the voltage difference between one variable signal and a fixed common reference, and noise in the circuit will mostly be on the variable signal lead with the opposite lead normally tied to a relatively stable reference point, there is no benefit from common mode rejection for any noise present on the positive lead of a single-ended input (only normal mode rejection applies). This means that some portion of the noise will be passed through the single-ended input with the signal and possibly amplified.

Some applications for single-ended or return-referenced measurement include:

  • Measuring an output voltage where one connection is already tied to a fixed common reference potential or return.
  • Where the input signals have higher level full-scale spans greater than 1 V, due to poor noise rejection.
  • Taking measurements over short distances, generally less than 3 m.
  • Where it is necessary to accommodate many channels in a small space (less wiring, simpler).
  • Where the emphasis is on lower cost (fewer connectors and less wiring required) or higher channel density.

Single-ended voltage measurements are not recommended where the output to input coupling is made in a noisy environment with high EMI and RFI, or where the coupling cable is not shielded.

A single-ended measurement myth

There is a misconception that single-ended inputs do not handle bipolar signals or signals below 0 V. This may have arisen because single-ended is sometimes confused with the term unipolar, or from the condition that occurs when the output polarity of an earth grounded single-ended signal is swapped relative to the mating input polarity, which can short the output via earth ground if the input return happens to also be earth grounded. Single-ended inputs do convert negative signals equally as well as positive as long as you keep your signal polarities straight.

In general, it is best to use earth grounded return referenced single-ended inputs (or optionally differential inputs) to measure non-grounded or floating signal sources. Likewise, it is best to use non-earth grounded return referenced single-ended inputs (or optionally differential inputs) to measure earth grounded signal sources as illustrated in Figures 2 and 3. But in both cases, you should avoid making more than one connection to earth ground in a circuit to avoid creating a ground loop current which can offset your measurement. A single-ended input may or may not connect its return to earth ground, so you need to additionally be aware of how your measurement system is wired. A non-earth grounded or isolated output signal cannot be left to float in the case where a single-ended input is not earth ground referenced. Likewise, an earth grounded output may build a ground loop if connected to an input circuit that is already connected to earth ground elsewhere.

Don’t forget to earth ground your signal

The connection of earth ground to the I/O is sometimes a source of confusion, because a valid measurement can usually be made without connecting earth ground.

Instrument instructions generally recommend that your input signal be additionally tied to earth ground if the signal is not otherwise earth grounded (this is usually made at IN- , GND, RTN or COM of your circuit). But in most cases, the circuit will continue to measure properly with or without adding an earth ground connection. This leads some technicians to ignore this recommendation, which could lead to measurement error or even damage the equipment. While it is true that single-ended inputs do not normally float because one input is typically signal return and most circuits will exert a weak pull on their inputs to return, inputs can still be made to float in the presence of high levels of EMI.

Figure 2: Simplified return-referenced single-ended input connections.

Figure 2: Simplified return-referenced single-ended input connections. For a larger image click here.

In Figure 2a, a floating single-ended signal source is best connected to a single-ended input with an earth ground connection made at the single-ended input return. If the return-referenced single-ended input does not already connect earth ground to its negative lead as shown, then earth ground is best applied to IN- near the instrument.

A potential problem can arise when an earth grounded signal source is connected to an earth grounded single-ended input as shown in Figure 2b, which can produce ground loop currents that may offset the measurement. While not recommended, this is primarily an issue where the coupling distance extends out to and beyond 3 m and the earth grounding points are not the same or are spaced far apart.

Another method is to add weak pull-down bias resistors to the input lead(s) of single-ended inputs that are not return referenced. The weak pull-downs add bias to keep the high-impedance inputs from floating. How you decide to handle this case will depend on your knowledge of the internal circuit and how the non-referenced input positively biases the signal LO or minus lead, whether you have access to input return (does the instrument earth ground its return). If you do not have knowledge of the internal circuitry, adding weak pull-downs to its inputs as shown in Figure 3a will not usually be a problem, assuming you can connect to input return. Note that in many cases, the pull-down R2 added to the signal LO or minus lead can be omitted. This is because the non-return referenced single-ended IN- lead is usually positively biased above return by a voltage reference or diode to give a single-supply input circuit the ability to convert negative input voltages. Note that the minus lead bias supply is usually sufficient to keep the minus input from floating such that R2 may not be needed to pull IN- to ground and only R1 may be required. There is no potential for creating a ground loop in Figure 3a because the signal source is isolated and not earth grounded.

Figure 3: Simplified non-return referenced single-ended input connections.

Figure 3: Simplified non-return referenced single-ended input connections. For a larger image click here.

In Figure 3b, the grounded signal source provides earth ground to the input device via the IN- connection if the input return does not already connect to earth. If both devices are earth grounded (the input return also connects to earth), then the IN- signal LO lead’s positive bias supply will be shorted via earth ground, possibly truncating the negative portion of the input range.

Beware of ground loops

Because single-ended outputs and single-ended inputs may both carry their common reference or signal ground in their signal LO or minus leads (sometimes denoted COM or RTN), and that reference may also be in common with earth ground to the equipment, there is a greater chance of creating a ground loop when making single-ended connections.

Instrument instructions will normally tell you to limit yourself to one earth ground connection in a non-isolated circuit in an effort to avoid generating a ground loop, but this is really only required when the earth ground connections are at different potentials which would push error current between them (not likely for closely spaced I/O). Be aware of where your output and input both connect to earth ground — if they each connect separately to earth, how far apart are their connections to earth? If the distance between the output and the input is larger than 3 m, or the distance between the earth ground points is large, you may have to introduce an isolation barrier between the signal source and the measurement device. The presence of isolation between the circuits will break the ground loop by allowing the earth grounds of each circuit (on each side of the isolation barrier) to be at different potentials (within the limits of the isolation rating).

In the absence of circuit isolation, limiting yourself to a single connection to earth ground can be difficult. Wiring diagrams normally assume that the local (input) earth ground and the remote earth ground (sensor or signal source) are at the same potential. To complicate matters, your equipment will typically recommend you have a local connection to earth ground at each piece of equipment for protection purposes. This can be a source of confusion in the sense that following the letter of the law appears to introduce more than one connection to earth ground. But what you really need to avoid is not having more than one earth ground connection, but having more than one earth ground potential. For short distances of 3 m or less, the remote and local earth grounds will be nearly the same potential and having two connection points to earth will not normally present a problem. If your signal source is earth grounded and the mating input is not, you should still earth ground the input and not rely only on the indirect common connection to earth ground via the output circuit. This is because of the potentially large inductance of the length of wiring for the input path to earth ground, even at distances less than 3 m, which will impede transient energy at the input from reaching earth ground and may damage your input circuit.

In Part 2

Single-ended measurement is done by measuring one potential with respect to a fixed common reference. In general, you may use single-ended measurement when there are only two output leads. In Part 2 of this article, we will examine differential voltage measurement, in which we are interested in the voltage difference between two points neither of which are necessarily a common reference.

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