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Passive sonar flowmeter technology — operating principles
Flow measurements in the mineral processing and mining industry suffer from the limitations placed by previously available flowmeters including the commonly used instruments such as ultrasonic meters, magmeters, turbine meters, orifice plate meters, vortex meters, Coriolis meters and Venturi meters. The desire or requirement to make a non-contact measurement that is accurate and robust, and can be performed on practically any type of fluid within practically any type of pipe, has driven the creation of a new class of flowmeters.
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Who adds value?
Building a greenfield process plant today inevitably throws up a host of challenges, but successful greenfield projects take advantage of a potent ingredient in the engineering chain: added value.
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Adaptive sensor technology in the chemical industry
A recent installation at BYK-Chemie in Wesel demonstrates how a mass flowmeter's design impacts the accuracy of the measurement for products with different viscosities.
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Emco Controls Epsilon EP1 and EP2 volumetric flowmeters
The Emco Controls’ Epsilon flowmeter with five holes combines a traditional single-hole orifice plate with a flow conditioner. This means that straight pipe runs upstream of the flowmeter can be reduced from 20 times inner pipe diameter to five times inner pipe diameter.
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Emco Controls Orimas OR1 and OR2 mass flowmeters
Orimas mass flowmeters from Emco Controls can be used to measure the mass flow of most liquids and gases within the process industries, including the chemical, petrochemical, pharmaceutical and power industries.
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Panametrics DigitalFlow CTF878 clamp-on gas flowmeter
The DigitalFlow CTF878 clamp-on gas flowmeter from Panametrics utilises a technology called correlation tag to determine gas flow rate. This technique is very different from traditional ultrasonic transit-time measurement and is well suited for gas applications.
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FCI 180 Series OEM thermal dispersion flow sensors
The 180 Series OEM flow sensors from Fluid Components International (FCI) is a family of flow and level sensors that are claimed to offer high accuracy, fast response and long-term reliability using FCI’s thermal dispersion sensor technology to fit a wide range of OEM applications.
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Panametrics Sentinel ultrasonic custody transfer flowmeter
The Sentinel ultrasonic flowmeter from Panametrics is designed to meet the high accuracy requirements of AGA9 for natural gas custody transfer, as well as NMI pattern approval.
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Dwyer Series WMT multi-jet water meter
The Series WMT multi-jet water meter with pulse output is suitable for commercial and industrial applications. The multi-jet design allows simplicity and accuracy with wide flow ranges, even in low flow applications.
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Dwyer Series UXF3 ultrasonic flowmeter
The Series UXF3 ultrasonic flowmeter converters are paired with Series SX1 or SX2 sensors in order to utilise the transit-time measure method.
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Flow rate measuring system
The PT878 and the OKS transducers combined allow for the non-invasive measurement of flow rates in pipes within the temperature range of -200 to 350 °C.
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Flow sensor for dusty environments
Schmidt Technology has released the SS 20.500 flow sensor for chemical process applications in dusty environments.
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Vane-operated flow switch
The Series V4 Flotect flow switch is said to provide field-adjustable, dependable protection against flow variation or stopping in pipelines, for fluids, gases and flowing solids.
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Custody transfer flowmeter for LNG
Sentinel LNG is designed to provide accurate measurement of liquefied natural gas, offering an improved accuracy compared to traditional ship and tank level measurement. Extensive CFD (computational fluid dynamics) has been used to guarantee the high accuracy, even under conditions where flow conditions change constantly.
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Custody transfer flowmeter for oil products
The Sentinel LCT from GE Sensing & Inspection Technologies has been designed for liquid custody transfer measurements of crude oil and refined oil products, offering an improved accuracy compared to traditional ship and tank level measurement. Extensive CFD (computational fluid dynamics) has been used to guarantee the high accuracy, even under conditions where flow conditions change constantly.
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Insertion DP flowmeter
Using an aerofoil profile sensor to generate a differential pressure, the Wellbar flow sensor is suitable for a wide range of gases and liquids. The sensor is positioned across the flow and has multiple drilling points so that an average differential pressure is generated on the sensor ports.
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Venturi flowmeter
Dwyer Instruments has released a Venturi flowmeter with a Magnehelic gauge that is designed to measure the flow of compatible gases while keeping the pressure drop through the meter at a minimum.
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Flare gas flowmeter
The GF90 flare gas flowmeter from Fluid Components International is designed to solve the problem of measuring dangerous, explosive and toxic gases that often flow at extremely varying or low levels. It can measure waste gases of varying hydrocarbon composition down to a low 0.25 sfps for flare system disposal.
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Turbidimeter
GF Piping Systems has added the Signet 4150 turbidimeter to its line of analytical instrumentation. The instrument provides reliable water readings, making it suitable for both municipal and industrial applications.
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Magnetic flowmeters
Endress+Hauser has developed a range of compact, wafer-style magnetic flowmeters that are lightweight and cost effective. Known as the Promag 10/50D, the range has been specifically designed to reliably record water flow in pipelines where flowmeter weight and size are important design considerations.
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Thermal dispersion flow switches
The Kayden line of products is based on the thermal dispersion principle of operation. The Classic 800 was conceived to meet the extreme demands of the oil and gas industries, and there are no moving parts to fail, no mechanical trim pots to adjust.
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Transducer non-invasively measures flow rates in pipes
The PT878 and the OKS transducers combined allows the user to non-invasively measure flow rates in pipes within the temperature range of -200°C to 350°C.
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Thermal dispersion gas flowmeter
The Proline t-mass 65 thermal dispersion flowmeter provides a direct measurement of gas mass flow and temperature.
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Sanitary mag flowmeter
Dedicated to process applications that do not require local push-button programming or display, the blind Type 8056 sanitary mag flowmeter delivers high accuracy over a wide flow velocity range. The Type 8056 is engineered for fast filling applications with short reaction time, high-speed sampling (short sampling/measurement time) and high-speed frequency output, making it suitable for filling systems.
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Compact orifice DP flowmeters
The OriMaster compact orifice DP flowmeter is a one-piece flowmeter that comes fully factory configured and pressure tested, solving many of the problems associated with sizing, selection, installation and operation of conventional orifice plate installations.
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Ultrasonic flow transmitter
The UTX878 flow ultrasonic transmitter combines the simplicity of a loop-powered meter installation with advanced clamp-on ultrasonic flow transmitter technology.
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Thermal mass flowmeter
The ST75 flowmeter from Fluid Components International is now available in a remote mountable configuration for applications in hazardous areas or hard-to-reach locations. The ST75’s remote mount transmitter, which includes a full digital display, can be mounted up to 15 m away from its thermal mass flow sensor in the process piping and connected via two 0.50" FNPT cables.
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Flowmeters
Swagelok variable area flowmeters (VAFs) are used to measure liquid and gas flow rates by means of a tapered tube and float, and provide highly accurate measurement with individually calibrated scales and a 10:1 turndown ratio. All Swagelok VAFs are factory calibrated and marked to indicate the specific media, flow range, and accuracy class. In addition, the product can be calibrated and marked to customer-specific applications.
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Flowmeters
The WaterMaster range of flowmeters is specifically designed for water, wastewater and sewage applications, and is available in the most commonly installed flowmeter sizes: 40-300 mm.
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Variable area flowmeters
Swagelok variable area flowmeters (VAFs) are used to measure liquid and gas flow rates by means of a tapered tube and float and can provide highly accurate measurement with individually calibrated scales and a 10:1 turndown ratio.
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Coupling pads for ultrasonic flowmeters
Flexim’s small black pads add to the long-term durability of clamp-on ultrasonic flowmeters.
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Acrylic flowmeter
The KFR acrylic flowmeter offers a balance between low-cost, accuracy and range availability. Bridging the micro-flow and large flow ranges, this meter can provide an effective solution to many industrial applications.
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Ultrasonic flow transmitter
The series UXF2 ultrasonic flow transmitter is an economical alternative to magnetic, vortex and differential pressure transmitters. This transit time flowmeter combines advanced microprocessing detection methods with a versatile design to provide accurate and obstructionless flow measurement of any clean water application.
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Flowmeter
The turbine wheel flowmeter type DPE operates according to the well-known blade wheel principle. Numerous liquid media of low viscosity, ranging from distilled water to fuels, alcohol and various chemicals can be monitored with this robust measuring instrument.
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Vortex flowmeters
The DVZ Series flowmeters are compact and inexpensive and can be utilised in all applications for low-viscosity fluids. Since the units operate without any mechanical moving parts, they are practically maintenance free and have distinct advantages compared with units based on the float or rotor principle.
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Flowmeters for water treatment
The materials used in the construction of Titan flowmeters are of the highest standard and include AISI316 stainless steel, engineering plastics and sapphire. Extensive use is made of plastic materials such as PEEK and PVDF, also chosen for their inherently good chemical resistance.
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Inductive flowmeters
The type MIK flowmeters offer four measuring tube widths from G 1/4 AG to G 1 AG and thus four measuring ranges from 0.5-4 to 10-100 L/min. These devices use the magnetic-inductive principle of measurement and are suitable for many applications like the monitoring of additives or cooling agents, consumption measurement or charging.
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Biomethane-optimised mass flowmeter
FCI’s ST51 flowmeter is designed to measure digester gas, biogas and other methane-composition biofuel gases as well as natural gas. FCI precision calibrates all ST51 flowmeters in its NIST-traceable flow lab to match the gas composition of the user’s digester system and under the specific flow conditions of the user’s digester system.
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Hygienic flowmeters
The HygienicMaster range of flowmeters is targeted primarily at the food and beverage, pharmaceutical and biotechnology industries. The range provides accurate measurement in hygienic applications ranging from water through to fluids with extreme viscosities, high solid concentrations or low conductivity.
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Dense phase magnetic flowmeter
Magnetic flowmeters are commonly used for the metering of liquids. They are easily installed, non-intrusive and easy to calibrate. DensFlow is a magnetic flowmeter for solids. It is easily installed, non-intrusive and easy to calibrate.
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Coriolis flowmeter for the food industry
Stringent hygienic requirements are at the core of process instrumentation in the food and beverage industry. The Proline Promass S stainless steel Coriolis flowmeter meets the hygienic requirements for dairies, wineries and food processing plants and delivers a high level of accuracy (0.1% of reading).
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Flow meter
Part of ABB’s FlowMaster family, ProcessMaster incorporates features providing users enhanced performance with reduced complexity. Available in sizes 3 to 2000 mm, the ProcessMaster range offers a wide choice of liner and electrode options, enabling it to meet the needs of demanding applications.
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Flow sensor
The Schmidt flow sensor SS 20.260 offers a measuring range of 0-50 m/s and an operating temperature range of up to 120°C. The temperature can be measured with an additional linear output, and a separate temperature sensor is not required. The unit has a robust construction to protect it against impact.
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Flow sensor for solids
FlowJam is a non-contact flow/no flow sensor for solids. It uses microwave technology to give reliable results under harsh conditions of dust and sunlight. It is a suitable device for detecting solid flows in hoppers, conveyors, screw conveyors, air slides, etc.
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Magnetic inductive flowmeter
The DMI series flowmeter operates on the magneto-inductive principle. With no protrusions into the pipe, conductive liquids and slurries can be measured with virtually no system pressure loss. The DMI is available with a PEEK or PVDF flow tube and Hastelloy C measuring electrodes are standard.
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Air and gas flowmeters
The PFM range of flowmeters is for use with air and a variety of gases. With flow measurement of air, liquids, even harsh acids and alkalis, the SMC range of flow measurement equipment can provide in situ displays, remote indicators, analog transmission and digital switching. Some models are equipped with flow adjustment to permit the required flowrate to be preset.
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Printing liquid totaliser
The ITP is an intelligent printing totaliser intended primarily for liquid flow measurement.
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One-stop DP flowmeter solution
Although differential pressure (DP) flowmeters are based on a relatively inexpensive and mature technology, selecting and installing these devices is not simple and requires a reasonable level of engineering skill.
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Bulk solid flow measurement
SolidFlow can be used to measure lean phase mass flow of bulk solids up to 20 t/h, either in free fall or pneumatically conveyed. It uses a microwave technique.
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Flow sensor
Capable of operating as a standalone flow sensor, or as part of an MS6 service unit combination, the MS6-SFE features a clearly laid out, backlit LCD showing flow or consumption data combined with a choice of output options.
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Coupling pads for ultrasonic flowmeters
Flexim’s small black pads add to the long-term durability of clamp-on ultrasonic flowmeters.
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Acrylic flowmeter
The KFR acrylic flowmeter offers a balance between low-cost, accuracy and range availability. Bridging the micro-flow and large flow ranges, this meter can provide an effective solution to many industrial applications.
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Vortex flowmeters
The DVZ Series flowmeters are compact and inexpensive and can be utilised in all applications for low-viscosity fluids.
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Electromagnetic flowmeter
The MagneW 3000 Hyper-Fill was developed for high-speed batching and filling machine operations. Hyper-Fill is a magnetic flowmeter optimised for the sophisticated measurement demands found in these industries. Repeatable measurements are produced using this technology.
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Magnetic flow transmitter
The Rosemount 8732E transmitter from Emerson Process Management has multiple diagnostics available. Best-in-class performance coupled with advanced diagnostics provides unparalleled process management capabilities. With an optional backlit two-line by 16-character local operator interface, the transmitter can be configured by optical switches to simplify adjustments in hazardous environments without removing the cover.
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Controller for Pressure, Velocity and Flow Applications
Dwyer Instruments Pty Ltd, the preferred source for your complete range of practical and affordable instrumentation, is announcing the release of its NEW Series DHII DigiHelic Differential Pressure Controller.
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High-performance viscometer
According to Lear Siegler, the MIVI high-performance viscometer is essential for all manufacturing or quality control applications. It is designed for use in the hardest process conditions.
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Coriolis flowmeter
The model CMM Coriolis mass flowmeter from Fluid Components is compatible with most industrial process fluids in use today. The flowmeter features a wide standard configuration selection of the industry's most popular and exotic wetted surface materials for service in harsh fluids, from water to acids corrosives and even hazardous safety sensitive fluids such as phosgene.
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Electromagnetic flowmeter detectors
Yamatake Corporation has added to its WaterMAG series of medium- and large-sized electromagnetic flowmeter detectors specifically designed for the water industry markets.
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Coriolis flowmeter
The model CMU Coriolis mass flowmeter delivers more than twice the industry standard flow rate than previously available to set a new benchmark when compared to other Coriolis devices in its class. The flowmeter combines large line size service, high flow rate capability and measurement accuracy.
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Full range of flow
Duff & MacIntosh has introduced a new flowmeter manufacturer from the UK, Influx.
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Custom mass flow system
AVT Services has commenced production of assemblies of components used in high accuracy delivery of gases for process and research applications.
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An irrefutable measurement solution for bunker fuel oil
The metering of bunker fuel oil represents a series of difficult technical challenges, but BP Marine Fuels believed that by employing advanced technology, the arcane practice of manually measuring or ‘dipping’ the amount of bunker fuel oil on a fuel barge will be consigned to the past. Shipowners can now reconcile the volume of bunker fuel oil delivered without the requirement for inspection.
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Non-Newtonian flow simulation
Non-Newtonian and settling slurry flows occur across a number of industries, for example, food processing, pharmaceutical, wastewater and mining
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